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Fully automatic ultrasonic optical glass cleaning machine
Ultrasonic cleaning: The high-frequency vibration generated by the ultrasonic generator is converted into mechanical vibration through the transducer, forming a large number of tiny bubbles in the cleaning solution. These bubbles burst rapidly on the surface of the optical glass, generating a strong impact force that peels off impurities such as dirt, grease, and dust from the glass surface. Multi-step cleaning process: It usually includes multiple steps such as pre-washing, ultrasonic cleaning, rinsing, spray cleaning, and drying to ensure the cleanliness and surface quality of the optical glass.
Application scenarios
Glasses manufacturing: It is used to clean the lenses of glasses, remove oil stains, fingerprints, dust, etc. on the lens surface, and improve the clarity and cleanliness of the lenses. Optical instrument manufacturing: It is suitable for cleaning glass components such as lenses and prisms in optical instruments like microscopes, telescopes, and cameras, ensuring the imaging quality of optical instruments. Flat panel and optical glass display industry: It can clean the glass substrates in flat panel display products such as liquid crystal displays and touchscreens, providing a clean glass surface for subsequent processes such as coating and photolithography.

Product details

Working Principle

Ultrasonic Cleaning Technology and Its Application in Optical Glass Maintenance The ultrasonic cleaning method represents an advanced approach to maintaining the cleanliness of optical glass components and surfaces. This technique operates by harnessing the high-frequency vibration energy generated by a specialized ultrasonic generator unit. The vibrations produced by this generator are subsequently converted into mechanical vibrations through the use of a transducer device, which serves as the intermediary component in this energy transformation process.

The comprehensive cleaning methodology employed in optical glass preparation typically encompasses a sequential approach involving multiple distinct phases.

Structural Composition

The cleaning tank represents a fundamental component within ultrasonic cleaning systems, serving as the primary containment vessel for the entire cleaning operation. Constructed from stainless steel material, this tank benefits from exceptional corrosion resistance properties, which prove essential when repeatedly exposed to various chemical cleaning solutions over extended operational periods.

The conveyor system represents a critical component within the manufacturing infrastructure for optical glass processing.

The rinsing system represents a critical stage in the optical glass processing workflow, incorporating multiple sequential rinsing tanks designed to systematically eliminate residual cleaning agents and particulate contaminants.

Drying System: The removal of moisture from optical glass surfaces represents a critical processing stage within precision optical manufacturing.

The machinery incorporates an advanced supervisory control framework built on Programmable Logic Controller technology, which serves as the computational backbone for regulating the complete cleaning workflow.

Features

The cleaning formulation addresses the demanding requirements inherent in optical glass maintenance.

The manufacturing workflow incorporates a sophisticated automation framework that systematizes every stage of production operations.

The ultrasonic cleaning methodology represents a specialized approach to surface maintenance in optical applications.

The approach to cleaning operations incorporates substantial environmental considerations alongside efficiency metrics. The cleaning solution and water utilized throughout the entire cleaning process undergo a comprehensive recycling system.


Display of some cleaned parts